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XJ Rust Repair

Rust Repair Part 4: Hooking Up The Suspension

With the frame squared away I needed something that I could mount up the suspension to. The only thing holding in the rear axle at this point was the rear driveshaft and the front mounts of the leaf springs. Read more...

Rust Repair Part 3: Déjà Vu Replacing the Driver Frame Rail

The driver side frame rail was in far worse shape than the passenger side on my XJ. I opted to replace the passenger side first since there’s a little less going on on that side. On the driver side the fuel neck hoses pass through the frame, and all of the fuel lines, brake lines, and vacuum lines run parallel down the frame rail. Read more...

Rust Repair Part 2: Bending a New Passenger Frame Rail

Using a metal brake to bend up new frame rails wasn’t my plan A. Nor was it plan B. It was actually plan C. I was trying to fix my Jeep on the cheap because this repair wasn’t suppose to happen till spring. That meant no buying extra tools and trying to make do with what I had. Read more...

Rust Repair Part 1: Fabricating A New Rear Crossmember

Background I like to joke and say that anyone else would have sent my XJ to the junkyard. My Cherokee is rusty, has a laundry list of issues, gets 17 MPG on the good days, and is literally a brick on wheels. But I love it. Read more...