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LS XJ Build

Rust Repair Part 18: Diving Into the Driver Side and Fixing the Drip Rail

Having finished the passenger side, it was a little daunting looking at the completely untouched driver side knowing I had so much work ahead of me. I was a little worried I’d lose my motivation from analysis paralysis on where to start so I decided to dive right into it and start with the roof like I did on the passenger side. Read more...

Rust Repair Part 17: Finally Finishing the Passenger Quarter Panel

It’s taken me roughly 3 times as long as I imagined to finish all the work on the passenger side, but it’s been well worth the effort. To recap the past 6 months I’ve replaced: Read more...

Rust Repair Part 16: A New Rear Passenger Inner Wheel Well

Sometimes life does that thing where it gets in the way for awhile. The XJ ended up sitting and collecting dust for a few months due to other priorities eating up my time but I’m finally tearing back into it and making progress again. Read more...

Rust Repair Part 15: Finalizing the 2x6 Rocker

Even though I’m making progress it sure feels like the parts pile is getting bigger as each week passes. The doors on the left are the old ones and will eventually be scrapped once I remove all the parts I want to salvage off them, but everything else is waiting to be installed. I also still need to order fenders. Read more...

Rust Repair Part 14: Welding in the Passenger 2x6 Rocker

In this post we'll continue building out the 2x6 rocker for the passenger side. Read more...

Rust Repair Part 13: Replacing the Passenger Inner Rocker To Prep for 2x6 Rockers

With all this metal laying around it was about time I started putting it to use. While the 2x6 rocker mod (aka rock sliders) for XJ isn’t uncommon by any means, I’m planning on taking a slightly different approach in how I tie them into the unibody. My goal is to hide the welds, and also leave some hidden access holes that’ll let me spray fluid film down into the rockers each year before winter. Read more...

Rust Repair Part 12: Welding in the New Passenger Drip Rail

My new metal brake finally arrived. Before settling on the Woodward Fab Boss 16, I spent several hours researching metal brakes and looked at a ton of different models across various manufacturers such as Baileigh, Tennsmith, Grizzly, JET, Eastwood, and Enco. Read more...

Rust Repair Part 11: Finishing What I Started

Just shy of two years ago now, I embarked on the largest rust repair job I’ve ever done on my XJ. It took me several months, but I was able to replace the entire rear cargo floor including the crossmembers, gas tank bracing, and unibody frame rails along with welding in rear frame stiffeners over my newly made frame rails. Read more...

Fabricating a New Rear Bumper
LS XJ Build

I’ve been driving my Jeep around for almost 6 months now with no rear bumper. I know, I know, not the safest choice but I don’t drive far. Why? Because 6 months ago I wrapped up an extensive rust repair project on my XJ where I cut out and replaced the entire/images/thumbnail.jpg" rear floor along with the unibody frame rails and crossmember.. Read more...

Replacing a Saggy Headliner
LS XJ Build

No more saggy headliner for my XJ Read more...